Most people have heard of an engine dynamometer. But you may not be
familiar with a damper dynamometer - often just called a shock dyno. The
basic ideas are the same. The shock dyno measures the "performance" of
a shock just as an engine dyno measures the "performance" of an engine.
Note that the common American term "shock" is employed as opposed to the
more accurate term "damper".
In the case of a shock dyno, performance is measured as the resistive
force that the shock exerts when the dyno tries to compress it. Since shock
stiffness is proportional to the rate at which the shock is compressed, then
the shock dyno measures the shock resistance for different speeds.
Furthermore,
the performance of a shock is different depending on whether the shock is
being compressed or extended. Thus the shock dyno measures the resistive force
offered by a shock when it is both compressed and extended at various rates
(velocities).
The data from a shock dyno is plotted as a pair of curves. One curve for
compression and one for rebound. The curves represent resistive force vs.
shock velocity. You would expect that if the velocity was positive for compression
then it would be negative for extension (rebound). But to make the graph easier
to read velocities for compression and rebound are both plotted in the positive
x-direction.
However, to differentiate the curves for compression and rebound, one is plotted
with resistive force in the positive y-direction and the other is plotted with
resistive force in the negative y-direction. For the dyno curves in this section the
resistive force in rebound is plotted as positive and the resistive force in compression is
plotted as negative. This is somewhat arbitrary and some shock dyno's may plot rebound
and compression in the opposite directions on the y-axis.
The shock dyno curves in this section were provided by Jay Morris of Ground Control.
The results are for Koni Single Adjustable dampers for the BMW E30 M3. For those
not familiar with the Koni SA's, they are adjustable only for rebound. The compression
damping is fixed (but can be altered by rebuilding the shock). For the E30 M3 application
it is not a simple matter to adjust the rebound - it requires removing the shocks from
the vehicle. That is not a big problem as the damping rate really should be matched to
the spring rate and then be left alone. True, in the top levels of motorsport it is common
to adjust damping rates to achieve a proper setup. But this is usually over a relatively
small range and is highly dependent on aerodynamic requirements, which the E30 M3 does
not induce.
If some of the theory seems confusing then a look at the graphs should
clarify matters »
|